Challenge:

Wisk Aero is an aviation company focused on developing eVTOL aircraft and revolutionizing mobility through quiet, fast, and clean air travel. The company has over 10 years of experience, has locations around the world, and is backed by the Boeing Company and Kitty Hawk Corporation.

To study the in-flight airflow, Wisk Aero engineers perform computational fluid dynamics (CFD) simulations using in-house and NASA CFD applications, such as OVERFLOW and FUN3D. Wisk Aero focuses more on using CFD than traditional aircraft builders because CFD supports rapid design iteration as the team explores different aircraft designs and architectures, especially in the early phase of the design process.

The use of CFD simulations gives engineers a clear understanding of the aircraft’s expected performance under various loading and boundary conditions. Because of the novel design of Wisk Aero’s sixth-generation four-seat selfflying eVTOL, it is not possible to use previous simulations or design models.

Wisk Aero engineers rely on HPC to run these computationally intensive and complex CFD simulations, each using thousands of CPU cores. To purchase on-premises computers for these HPC workloads, Wisk Aero would need to spend more on hardware that might go entirely unused when not running at peak jobs. Wisk Aero also had to address the increased operational overhead of managing physical hardware as the size of the on-premises cluster increased.

To solve these challenges, Wisk Aero turned to the AWS HPC team and Converge Technology Solutions (Converge), an AWS Advanced Consulting Partner, to assist in migrating the company’s HPC simulations to Amazon Elastic Compute Cloud (Amazon EC2), which offers secure and resizable compute capacity for virtually any workload.

Solution:

The Converge client-executive supporting Wisk Aero for its on-premises infrastructure introduced Converge’s Cloud Platforms team and its AWS offerings to the engineering manager of core infrastructure at Wisk Aero. Converge shared a similar use case when Converge—using its AWS Competency Program, which highlights AWS technical expertise and specialization—helped the client successfully migrate its HPC workload to AWS.

Converge, alongside the AWS HPC team, created a pilot environment on AWS for the Wisk Aero team. The fully funded environment helped Wisk Aero to benchmark performance of the Amazon EC2 Hpc6a Instances—HPC instances powered by 3rd generation AMD EPYC processors—and run the necessary software to simulate a smooth transition to AWS. In addition to meeting technical and performance requirements, Wisk Aero worked with Converge to make sure the financial model for using AWS was also part of the pilot deliverables.

After the successful pilot, Wisk Aero chose to use AWS for another round of CFD simulations for its eVTOL aircraft. Now, Wisk Aero can build HPC clusters on the fly and achieve a significant performance increase over running simulations on premises. It uses purpose-built Amazon EC2 Hpc6a Instances to achieve the desired scalability by accessing CPU architectures alongside AWS ParallelCluster, which helps users to quickly build HPC compute environments on AWS.

Wisk Aero uses Amazon FSx Lustre—fully managed shared storage built on the world’s most popular high-performance file system—for high-performance, scalable storage for HPC compute workloads. The company runs these workloads on AWS GovCloud (US), designed to host sensitive data and regulated workloads and address the most stringent US government security and compliance requirements. AWS GovCloud satisfies the compliance requirements for the software from NASA that Wisk Aero uses. In addition, test models on AWS GovCloud showed a 10–20 percent improvement in runtime compared with the on-premises solution.

Results:

Wisk Aero can benefit from cloud elasticity to help drive better economics, instead of expanding its physical footprint in its colocated data center. Wisk Aero’s autonomous eVTOL aircraft is the first-ever candidate for type certification by the Federal Aviation Administration and aims to make it possible for passengers to skip traffic and get to their destinations faster.

By migrating its HPC to AWS, the company can run simulations more efficiently and at a lower cost. “Using AWS, we quickly scaled and added the needed on-demand compute power for the CFD team, compared with the months required and significant capital to build and scale an on-premises HPC cluster,” says Colin Haubrich, head of IT at Wisk Aero.